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Title:  DOAS - 1st Shift Foam Prep


Kings Mountain, NC, US, 28086

Company:  Greenheck Group
Date:  Jan 12, 2022

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General Summary:

The Foam Operator is responsible for injecting foam resins in panels and doors to prepare them for use in downstream operation.

Essential Duties & Responsibilities:

  • Conform to all safety guidelines while performing duties and operating equipment
  • Identify work to be performed via SAP or MII work center priority
  • Verify resin levels on day tank site glasses and scale for refrigerant tanks (reload/change tanks as needed).
  • Validate that machine startup procedure has been properly followed and the machine is set up for proper panel thickness.
  • Load material handling conveyors with prepped panels.
  • Prep panels for transfer into foam press by spraying parting agent onto required areas of panels.
  • Lay shrink wrap material over the top of prepped panels.
  • Transfer material handling plates from in-feed conveyors into foam press.
  • Program machine controller to correct shot size per panels being foamed.
  • Inject foam resins and allow curing (cure times vary depending on the panel thickness/type) and insert yellow cap plug in foam shot hole.
  • Transfer material handling plates out of foam press and onto out-feed conveyors.
  • Remove shrink wrap material and scrape, cut away, and wipe down excess resins that have seeped to the exterior surface of the panel.
  • Take panels off the out-feed conveyor, load to material handling carts and stage for assembly.
  • Operate overhead lifting and material handling equipment, as needed according proper safety guidelines
  • Perform daily operator preventive maintenance tasks and daily operator housekeeping tasks (5S)
  • Other duties, as assigned
    Minimum Qualifications:
  • HS Diploma or GED, required
  • Between 6-12 months general machine operation or prior manufacturing experience
  • Basic math and computer skills
  • Ability to read measuring devices; use caliper and thickness gauges, and distinguish between various thickness and type of material
  • Strong attention to detail and high level of concentration to ensure quality work
  • Must have the ability to communicate effectively

Physical Demands:

  • Must lift up to 50-75 lbs. on a routine basis
  • Standing for a minimum of 8 hours per day
  • Continuous lifting, kneeling, pulling, bending, etc.


We are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to age, race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status.



Nearest Major Market: Charlotte
Nearest Secondary Market: Concord